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Rohm and Haas Texas Incorporated

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Facility #1 : Rohm And Haas Texas Incorporat


Basic Facility Info facility_Basic_Facility_Info help link help link  
Facility ID100000084954
Deregistered (Yes/No)No
Facility NameRohm and Haas Texas Incorporated
Street Address Line 11900 Tidal Road
CityDeer Park
StateTX
Zip Code77536
CountyHarris County
113th Congressional DistrictTX36: Texas 36
Owner or Operator NameEdward Heins Jr.
Parent CompanyRohm and Haas Company
Latitude29.726389
Longitude-095.102778
Number of RMP Submissions5

Most Recent Submission Info facility_Most_Recent_Submission_Info help link help link  
RMP ID1000048596
Submission Typerevised submission for facility
Submission Date02/27/2015
Reason For Submission5-year update (40 CFR 68.190(b)(1))
Process Toxic Amount Total (lbs)429,200
Process Flammable Amount Total (lbs)36,000
Process Amount Total (lbs)465,200
Number of Potential Offsite Consequence Processes7
Potential Offsite Consequence Toxic Amount Total (lbs)429,200
Potential Offsite Consequence Flammable Amount Total (lbs)36,000
Potential Offsite Consequence Amount Total (lbs)465,200
All Process NAICS32511
Exec Summary Submission Date02/27/2015

Executive Summary facility_Executive_Summary help link help link (Facility #1 : Rohm and Haas Texas Incorporat, executive summary: all)

Executive Summary
Executive Summary for Rohm and Haas Texas Incorporated, a wholly owned subsidiary of The Dow Chemical Company





Corrections after renewal: Rohm and Haas Texas Incorporated submitted an RMP 5 year renewal update on 2/27/2015 (due date 3/1/2015). In a post submittal review, it was noted that the quantity of ammonia on-site was not updated from 97,500 lbs to 130,000 lbs. This update in quantity does not impact the Worst Case Scenario as documented in the plan. This correction updates the amount of ammonia on-site to 130,000 lbs and was submitted on later in the day on 2/27/2015. This correction also clarifies ammonia tank operation in the Executive Summary.



Accidental Release Prevention and Emergency Response



At Rohm and Haas Texas Incorporated, we are committed to operating and maintaining all of our processes (especially those using hazardous substances) in a safe and responsible manner. We use a combination of accidental release prevention programs and emergency response planning programs to help ensure the safety of our employees and the public as well as protection of the environment. The company/corporate policies are embodied in the numerous EHS and Engineering standards which apply globally. At Rohm and Haas Texas, these policies are implemented through the site and global EH&S programs.



This document provides a brief overview of the comprehensive risk management activities that we have designed and implemented, including:



- A description of our facility and use of substances regulated by EPA's RMP regulation

- Notes relating to our assessment of the potential offsite consequences from accidental chemical releases

- An overview of our accidental release prevention programs

- A five-year accident history for accidental releases of chemicals regulated by EPA's RMP rule

- An overview of our emergency response program

- An overview of planned improvements at the facility to help prevent accidental chemical releases from occurring and advers
ely affecting our employees, the public, and the environment

- The certifications that EPA's RMP rule requires us to provide

- The detailed information (called data elements) about our risk management program





Stationary Source and Regulated Substances



Our facility produces acrylic and methacrylic acids and esters using a variety of chemicals and processing operations. In our processes, we use the following chemicals that EPA has identified as having the potential to cause significant offsite consequences in the event of a substantial accidental release:



Toxic Chemicals:



Ammonia

Ammonia is received by pipeline and stored as a pressurized liquid in a horizontal tank. The quantity is limited by capacity by automatic and manual systems to 40% of the tank's capacity; this is the inventory reported in the Section 1.17. Ammonia is reacted with natural gas and air in the presence of a platinum gauze to produce HCN. It is also used in various neutralization processes around the plant.



Hydrogen Cyanide

HCN is produced by the catalytic reaction of ammonia, natural gas and air over a platinum gauze. It is stored as a refrigerated liquid in two separate, non-connected, widely-separated stainless steel tanks. One tank belongs to the N3 process and one to the N5 process. Since these tanks are in separate, discrete processes, they are listed as two different processes in the plan. The release scenarios are identical as well as management systems which cover both Acetone Cyanohydrin N3 and Acetone Cyanohydrin N5. Normal inventory is limited to 60% of each tank's capacity. This was the inventory reported in the Section 1.17. The HCN is used as an intermediate in the production of methacrylic acid and its esters, methyl methacrylate and butyl methacrylate.



Chlorine

Chlorine is used in our Battleground Water facility to sanitize process water. The chlorine is stored and used in one ton cylinders. Only two cylinders at a time are valved into the proces
s.



Flammable Chemicals:



Propylene

Liquid propylene is received into the plant via pipeline, and there are no storage tanks. There are two long, interconnected pipelines from the metering station to the process units. The total quantity reported in Section 1.17 is the volume contained in both pipelines and in the vaporizers. Propylene is used to produce acrylic acid via partial oxidation in the presence of a catalyst.





Our accidental release prevention programs and our contingency planning efforts help us effectively manage the hazards that are posed to our employees, the public, and the environment by our use of these chemicals.



Key Offsite Consequence Analysis Scenarios



EPA's RMP rule requires that we provide information about the worst-case release

scenario(s) and alternative release scenario(s) for our facility. The following notes about these scenarios include information about the key administrative controls and mitigation measures to limit the exposure distances for each scenario:



Worst-case Release Scenario(s) - Regulated Toxic Chemicals:



Ammonia

The inventory of the tank is limited to 40% of capacity by automatic level controls and the operating procedures. The worst case for ammonia is the release of the entire tank inventory in 10 minutes. This will result in a liquid spill and vaporization and will produce a cloud that does have offsite residential impact. This scenario is unlikely because the tank has 1.5"" thick steel walls, is made of stress relieved carbon steel, and is inspected periodically.



Alternative Release Scenario(s) - Regulated Toxic Chemicals:



Ammonia

There are two alternate case scenarios for the site. The first alternate ammonia scenario is a 1.5"" hole in the line. This will produce a cloud that will not impact public receptors other than neighboring industrial plants and Tidal road. For the alternative scenario, the Rohm and Haas emergency response system will allow mitigation to begin within 10 mi
nutes. There are remote manual valves available to isolate the release. The pipelines downstream of the ammonia storage tank are equipped with excess flow valves. Fire monitors are available for water curtain in most areas of the plant. The second alternate scenario results from a 2"" line break of an over head pipeline containing vaporized ammonia running from the ammonia tank to a boiler in which the ammonia is combusted. The Rohm and Haas emergency response system will allow mitigation to begin within 30 minutes. This will produce a cloud that will not impact public receptors other than neighboring industrial plants and Tidal road.



Hydrogen Cyanide

The Alternative case for HCN is a 0.5"" hole in a line which will leak into a diked area. This will produce a cloud that will not impact public receptors other than neighboring industrial plants and Tidal road. For the alternative scenario, the Rohm and Haas emergency response system will allow mitigation to begin within 20 minutes. There are HCN detectors in strategic locations throughout the plant and remote manual valves available to isolate the release. Fire monitors are available for water curtain in most areas of the plant.



Chlorine

The Alternative case for chlorine is a 5/8"" line leak. This will produce a cloud that will not impact public receptors other than a neighboring industrial plant. There are automatic shut-off valves which will isolate the cylinders from the feed piping to isolate the release. There are also chlorine detectors in strategic locations.



Worst-case Release Scenario(s) - Regulated Flammable Chemicals:



Propylene

The Worst case release scenario for propylene is a rupture of the pipeline that would release the entire inventory of propylene in 10 minutes, which then ignites. A vapor cloud explosion would result in an overpressure that would affect Tidal road. Depending on the location of the pipeline rupture, off-site effects could occur and affect industrial neighbors. B
ecause the area along most of the pipeline is unconfined, a vapor cloud fire is a more likely scenario.



Alternative Release Scenario(s) - Regulated Flammable Chemicals



Propylene

The alternative case scenario for propylene is a 1"" leak in the pipeline. The pipeline is equipped with remotely-operated isolation valves which will shut on low pipeline pressure which will occur upon line rupture or significant leaks. The quantity reported in the alternative scenario assumes the valves will shut and the volume contained in the longest section of the pipeline between the isolation valves will be released. Depending on the location of the leak along the pipeline, this scenario results in overpressure that could affect a portion of Tidal road and could affect one industrial neighbor. Because this area is unconfined, a vapor cloud fire was chosen for the scenario.





We are using this information to help us ensure that our emergency response plan and the community emergency response plan address all reasonable contingency cases. All of this information including all details has been shared with the general public in the area and with the Deer Park LEPC. The LEPC uses the information for detailed reviews of the city's emergency response plans.



General Accidental Release Prevention Program and Chemical-Specific Prevention Steps



We take a systematic, proactive approach to preventing accidental releases of hazardous chemicals. Our management systems address each of the key features of successful prevention programs including:



- Process safety information - All of our processes have comprehensive information that is used to guide the choice of process and control technologies, operating parameters, and inspection intervals for equipment such as pipes, vessels, and protective systems.



- Process hazard analysis - All processes have been subjected to a rigorous analysis. These PHAs were used to define the scenarios used in this report. The accident scenar
ios found in PHAs form the basis of additional analyses which allow us to ensure that the integrity levels of all protective systems are high enough to protect both our employees and our neighbors. They also help us target the most important equipment for more frequent inspection.



- Operating procedures - Operating procedures include windows for safe operations and guides for trouble shooting which allow operators to keep the processes out of unsafe areas. Operators are involved in writing, reviewing, and updating operating procedures.



- Training - Training is based on the operating instructions. Operators help determine the frequency of refresher training.



- Mechanical integrity - We have a comprehensive inspection and preventive maintenance system that ensures that equipment maintains its capability to contain the process chemicals. This system is being continuously improved.



- Management of change - As an industry pioneer in the management of change, we have a comprehensive, well-institutionalized MOC system. Employees at all levels are involved in the operation of the MOC system.



- Pre-startup review - The Pre-Startup Safety Review (PSSR) is integral to ensuring that any new or modified process is built as intended. It is the completion of hazard analysis to ensure that the analyses conducted are, indeed applicable to the process as built. PSSRs are part of the institutionalized MOC and PHA systems.



- Compliance audits - Several types of compliance and management system audits are performed. RMP/PSM self-audits are performed every three years. Actions needed are entered into a computer-based action tracking system that automatically tells those responsible if completion of action items is taking longer than anticipated, so that remedial steps may be taken. In addition, annual self-assessments are performed on different elements of process safety.



- Incident investigation - We also pioneered process safety incident investigations u
sing multiple-cause, system-oriented techniques. Many technical papers and presentations came from this work. We continue to investigate process incidents using this technique and other root cause analysis tools so that we can gain all the information from each incident that we can to determine the root cause(s), in order to prevent future incidents and to add to the body of information about each process.



- Employee participation - Employees participate in all aspects of the prevention program. Operators are included in Process Hazard analysis as well as help write operating instructions and perform much of the training for new employees. Operators and maintenance personell are expected to particpate in MOC reviews.



- Hot work permit - We have had a very effective Hot Work permit, and safe work permit, system.



- Contractors - Contractors are picked according to stringent standards of management, competence, and safety. Contractors are expected to adhere to the same standards of safety that our own employees do. A monthly management meeting is held to review all contractors' EHS performance.



As part of our prevention efforts, we have implemented the following chemical-specific prevention steps:



Ammonia: Most of the ammonia piping is all-welded carbon steel from the metering station to the unit. There are two tanks capable of storing ammonia, but only one is in service at any time. The tanks are made from carbon steel and are stress-relieved. There are excess-flow check valves in the tank outlets and in the line from the tank to the north end of the plant. These valves will slam shut on major flow increases which would occur upon line rupture or significant leaks.



Hydrogen Cyanide: Where flanges are required, we use 300# flanges and spiral-wound gaskets for maximum integrity. Pumps for 100% HCN are canned motor pumps which have no seals, and leaks are highly unlikely. HCN detectors are mounted at strategic locations throughout the unit
, and provide an excellent warning system. There are evacuation procedures at each HCN unit which are tested and drilled.



Chlorine: The chlorine system feed piping uses a vacuum delivery system. Leaks in the vacuum section of the delivery piping will automatically isolate the feed cylinders. Chlorine detectors are installed in the area surrounding the chlorine system.



Propylene: The propylene lines are welded carbon steel; one is buried, the other is above ground. The buried pipe is coated and wrapped and is cathodically protected. The propylene piping is designed for high pressure and normally operates at less than 20% of the design pressure. The extra capability gives us an inherently safer means of being prepared for pressure surges, but there are also relief valves in the system to prevent damage to the pipelines. There are remotely-operated isolation valves in the line to allow isolation of a segment in the event of a leak. These valves will shut automatically if a line rupture or significant leaks occurs. There are vehicle barricades to protect above-ground parts of the line. There is no tank, so the only inventory is in the lines themselves. The metering area and the vaporizer system are equipped with propylene detectors.



Note: All lines and vessels have inspection programs tailored to the hazards.



These individual elements of our prevention program work together to prevent accidental chemical releases. Our company and our employees are committed to the standard that these management systems set for the way we do business, and we have specific accountabilities and controls to ensure that we are meeting our own high standards for accident prevention.





Five-Year Accident History



We keep records for all significant accidental chemical releases that occur at our facility. The following is a brief summary of accidental chemical releases involving materials covered under EPA's RMP rule during the past five years:

Ammonia - T
here has been no releases of ammonia that met the criteria for the Five-Year Accident History.

Hydrocyanic Acid - There have been no releases of HCN that met the criteria for the Five-Year Accident History.

Chlorine - There have been no releases of chlorine that met the criteria for the Five-Year Accident History.

Propylene - There have been no releases of propylene that met the criteria for the Five-Year Accident History.



Emergency Response Program

We maintain an integrated contingency plan, which consolidates all of the various federal, state, and local regulatory requirements for emergency response planning. Our program provides the essential planning and training for effectively protecting workers, the public, and the environment during emergency situations. Our responders are trained annually in various interior and exterior fire fighting techniques at Texas A&M University fire school , Hazardous Material Technician response, Emergency Medical Services and Confined Space/High Angle Rescue Techniques. Furthermore, we coordinate our plan with the community emergency response plan by actively participating with both our local LEPC's



Planned Changes to Improve Safety

The following is a list of improvements that we are planning to implement at the facility to help prevent and/or better respond to accidental chemical releases:



At the present time there are safety improvements planned that include adding layers of protection for covered processes at the Rohm and Haas Texas site.



Certifications

Within the past five years, the processes which have had no accidental release that caused offsite impacts provided in the RMP rule (40 CFR 68.10(b)(1)). No additional measures are necessary to prevent offsite impacts from accidental releases. In the event of fire, explosion, or a release of a regulated substance from the processes, entry within the distance to the specified endpoints may pose a danger to public emergency responders. Therefore, public emerge
ncy responders should not enter this area except as arranged with the emergency contact indicated in the RMPlan. The undersigned certifies that, to the best of my knowledge, information, and belief, formed after reasonable inquiry, the information submitted is true accurate, and complete.



For all other covered processes, the undersigned also certifies that, to the best of my knowledge, information, and belief, formed after reasonable inquiry, the other information submitted in this RMPlan is true, accurate, and complete.



Printed Name: Denise DeLaune

Title: Responsible Care Leader

Date: March 1, 2015



RMP Data Elements

The following pages present additional information about our risk management program that EPA's RMP rule has asked us to provide. This information is categorized as follows:



- Registration

- Offsite consequence analysis

- Five-year accident history

- Program 3 prevention program

- Emergency response program
Submission - Other Facility Info facility_Submission_-_Other_Facility_Info help link help link  
Number of Full Time Employees640
Owner or Operator NameEdward Heins Jr.
Owner or Operator Address Line 1P.O. Box 1000
Owner or Operator CityDeer Park
Owner or Operator StateTX
Owner or Operator Zip77536
Parent Dun and Bradstreet Number2292043
Second Parent Dun and Bradstreet Number0
Number of Full Time Employees640
Number of FTE CBI FlagNo
Other Facility IDTXD065096273
Covered by OSHA PSM StandardYes
Covered by EPCRA Section 302Yes
Covered by CAA Title VYes
CAA Title V Air Operating Permit IDO2232,3,6,O1583
Last Safety Inspection Date20120820
Last Safety Inspection ByOSHA
OSHA Star or Merit RankingYes
LEPC NameHarris County-Deer Park Area L

Submission - Contact Info facility_Submission_-_Contact_Info help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227)
Owner or Operator Phone2812288300
Facility URLwww.dow.com
Facility Phone2812288300
Facility Emailflpohao@dow.com
Facility Dun and Bradstreet Number65096273
RMP ContactAlan Haggadone
RMP Contact TitleEnvironmental Air Permit Writer
RMP Contact Emailaehaggadone@dow.com

Submission - Additional Info facility_Submission_-_Additional_Info help link help link  
RMP Complete FlagYes
Predictive FilingNo
No RMP Accidents Last 5 YearsNo
Complete Check Date20150227
Error Report Datenull
Postmark Date20150227
Anniversary Date20200227
Confidential Business InformationNo

Submission - Lat/Long Info facility_Submission_-_Lat_Long_Info help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227)
Latitude29.726389
Longitude-095.102778
Valid Lat/LongYes
Lat/Long MethodClassical Surveying Techniques
Lat/Long Location TypeCenter of Facility
FRS Latitude29.726
FRS Longitude-95.1027
FRS Lat/Long DescriptionCENTER OF FACILITY
FRS Lat/Long MethodCLASSICAL SURVEYING TECHNIQUES

Submission - Counts and Totals facility_Submission_-_Counts_and_Totals help link help link  
Number of RMP Accidents0
RMP Accident Flammable Total (lbs)0
RMP Accident Toxic Total (lbs)0
RMP Accident Amount Total (lbs)0
Number of RMP Accidents0
Number of Processes7
Number of Process Chemicals0
Number of Toxic Worst-case Scenarios1
Number of Toxic Alternate Case Scenarios4
Number of Flammable Worst-case Scenarios1
Number of Flammable Alternate Case Scenarios1
RMP Accident Flammable Total (lbs)0
RMP Accident Toxic Total (lbs)0
RMP Accident Amount Total (lbs)0
Total RMP Accident Deaths0
Total RMP Accident Injuries0
Total RMP Accident Evacuated/Sheltering In Place0
Total RMP Accident Property Damage$0

Processes facility_Processes help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #1 : Acetone Cyanohydrin Produ)
Process DescriptionAcetone Cyanohydrin Produ
Program Level3
Confidential Business InformationNo
Toxic Amount Total (lbs)130,000
Flammable Amount Total (lbs)0
Process Amount Total (lbs)130,000
Number of Process Chemicals0
Number of Toxic Worst-Case Scenarios1
Number of Toxic Alternate Scenarios0
Number of Flammable Worst-Case Scenarios0
Number of Flammable Alternate Scenarios0

Process Chemicals facility_Process_Chemicals help link help link  
Process Chemical IDAmmonia (anhydrous)
CAS number007664417
Chemical TypeToxic
Process Chemical Amount (lbs)130,000
Confidential Business InformationNo

Process Chemicals facility_Process_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #1 : Acetone Cyanohydrin Produ, process chemical #2)
Process Chemical IDPublic OCA Chemical
CAS number000000000
Process Chemical Amount (lbs)0
Confidential Business InformationNo

Worst-Case Toxic Scenarios facility_Worst-Case_Toxic_Scenarios help link help link  
Physical StateGas liquified by pressure
Model UsedEPA's RMP*Comp(TM)
Release Duration (minutes)10
Wind Speed (meters/sec)1.5
Atmospheric Stability ClassF
TopographyUrban
Passive Mitigation - DikesNo
Passive Mitigation - EnclosuresNo
Passive Mitigation - BermsNo
Passive Mitigation - DrainsNo
Passive Mitigation - SumpsNo
Confidential Business InformationNo

Process NAICS facility_Process_NAICS help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #1 : Acetone Cyanohydrin Produ, process NAICS code #1 : 32511)
NAICS Code32511: Petrochemical Manufacturing

Prevention Program 3 facility_Prevention_Program_3 help link help link  
Safety Info Review Date20130905
PHA Update Date20140131
PHA Technique - What IfNo
PHA Technique - ChecklistYes
PHA Technique - What If/ChecklistNo
PHA Technique - HAZOPNo
PHA Technique - FMEANo
PHA Technique - FTANo
PHA Change Completion Date20150930
Hazard Identified - Toxic ReleaseYes
Hazard Identified - FireNo
Hazard Identified - ExplosionNo
Hazard Identified - Runaway ReactionNo
Hazard Identified - PolymerizationNo
Hazard Identified - OverpressureYes
Hazard Identified - CorrosionNo
Hazard Identified - OverfillingNo
Hazard Identified - ContaminationNo
Hazard Identified - Equipment FailureNo
Hazard Identified - Cooling LossNo
Hazard Identified - EarthquakeNo
Hazard Identified - FloodNo
Hazard Identified - TornadoNo
Hazard Identified - HurricaneYes
Process Controls - VentsYes
Process Controls - Relief ValvesYes
Process Controls - Check ValvesYes
Process Controls - ScrubbersNo
Process Controls - FlaresYes
Process Controls - Manual ShutoffsYes
Process Controls - Auto ShutoffsYes
Process Controls - InterlocksYes
Process Controls - AlarmsYes
Process Controls - Keyed BypassNo
Process Controls - Emergency AirYes
Process Controls - Emergency PowerNo
Process Controls - Backup PumpNo
Process Controls - GroundingYes
Process Controls - Inhibitor AdditionNo
Process Controls - Rupture DisksNo
Process Controls - Excess Flow DevicesYes
Process Controls - Quench SystemNo
Process Controls - Purge SystemNo
Process Controls - NoneNo
Mitigation Systems - SprinklersNo
Mitigation Systems - DikesYes
Mitigation Systems - Fire WallsNo
Mitigation Systems - Blast WallsNo
Mitigation Systems - Deluge SystemsNo
Mitigation Systems - Water CurtainsNo
Mitigation Systems - EnclosureNo
Mitigation Systems - NeutralizationNo
Mitigation Systems - NoneNo
Mitigation Systems - OtherFire monitors
Monitoring Systems - Process AreaNo
Monitoring Systems - PerimeterNo
Monitoring Systems - NoneYes
Changes Since PHA - Reduced InventoryNo
Changes Since PHA - Increased InventoryNo
Changes Since PHA - Process ParametersNo
Changes Since PHA - Process ControlsYes
Changes Since PHA - Process DetectionNo
Changes Since PHA - Perimeter MonitoringNo
Changes Since PHA - Mitigation SystemsNo
Changes Since PHA - None RecommendedNo
Changes Since PHA - NoneNo
Changes Since PHA - OtherInstrument and piping upgrades and removal of sight glass.
Procedure Review Date20140731
Training Review Date20120603
Type of Training - ClassroomYes
Type of Training - On the JobYes
Type of Training - OtherComputer Based Training (CBT) for chemical hazards and interlocks
Competency Testing - Written TestsYes
Competency Testing - Oral TestsYes
Competency Testing - DemonstrationYes
Competency Testing - ObservationYes
Competency Testing - OtherCBT exams
Maintenance Review Date20150119
Maintenance Inspection Date20150119
Equipment TestedSouth ammonia storage tank
Management of Change Most Recent Date20141230
Management of Change Review Date20140404
Pre-startup Review Date20121029
Compliance Audit Date20120504
Compliance Audit Change Completion Date20150228
Incident Investigation Datenull
Incident Invest. Change Completion Datenull
Participation Plan Review Date20140711
Hot Work Review Date20110611
Contractor Safety Review Date20140114
Contractor Safety Eval. Date20150119
Confidential Business InformationNo

Prevention Program 3 Chemicals facility_Prevention_Program_3_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #1 : Acetone Cyanohydrin Produ, process NAICS code #1 : 32511, prev. program 3 #1, prev. program 3 chemical: all)
Process Chemical Record ID
1000074568

Prevention Program 3 Text facility_Prevention_Program_3_Text help link help link  
Prevention Program Description
Acetone Cyanohydrin Production

Processes facility_Processes help link help link  
Process DescriptionAcrylic Acid Production
Program Level3
Confidential Business InformationNo
Toxic Amount Total (lbs)0
Flammable Amount Total (lbs)36,000
Process Amount Total (lbs)36,000
Number of Process Chemicals0
Number of Toxic Worst-Case Scenarios0
Number of Toxic Alternate Scenarios0
Number of Flammable Worst-Case Scenarios1
Number of Flammable Alternate Scenarios1

Process Chemicals facility_Process_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #2 : Acrylic Acid Production, process chemical #1)
Process Chemical IDPropylene [1-Propene]
CAS number000115071
Chemical TypeFlammable
Process Chemical Amount (lbs)36,000
Confidential Business InformationNo

Process Chemicals facility_Process_Chemicals help link help link  
Process Chemical IDPublic OCA Chemical
CAS number000000000
Process Chemical Amount (lbs)0
Confidential Business InformationNo

Worst-Case Flammable Scenarios facility_Worst-Case_Flammable_Scenarios help link help link  
Model UsedEPA's RMP*Comp(TM)
Passive Mitigation - Blast WallsNo
Confidential Business InformationNo

Alternate Case Flammable Scenarios facility_Alternate_Case_Flammable_Scenarios help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #2 : Acrylic Acid Production, process chemical #2, alternate flammable scenario #1)
Model UsedEPA's RMP*Comp(TM)
Passive Mitigation - DikesNo
Passive Mitigation - Fire WallsNo
Passive Mitigation - Blast WallsNo
Passive Mitigation - EnclosuresNo
Active Mitigation - SprinklersNo
Active Mitigation - Deluge SystemsNo
Active Mitigation - Water CurtainNo
Active Mitigation - Excess Flow ValvesNo
Active Mitigation - OtherAutomatic shutoff valves which close on low pipeline pressure and response to gas detectors.
Confidential Business InformationNo

Process NAICS facility_Process_NAICS help link help link  
NAICS Code32511: Petrochemical Manufacturing

Prevention Program 3 facility_Prevention_Program_3 help link help link  
Safety Info Review Date20130709
PHA Update Date20130709
PHA Technique - What IfNo
PHA Technique - ChecklistYes
PHA Technique - What If/ChecklistNo
PHA Technique - HAZOPNo
PHA Technique - FMEANo
PHA Technique - FTANo
PHA Change Completion Date20130831
Hazard Identified - Toxic ReleaseYes
Hazard Identified - FireYes
Hazard Identified - ExplosionYes
Hazard Identified - Runaway ReactionYes
Hazard Identified - PolymerizationYes
Hazard Identified - OverpressureYes
Hazard Identified - CorrosionYes
Hazard Identified - OverfillingYes
Hazard Identified - ContaminationYes
Hazard Identified - Equipment FailureYes
Hazard Identified - Cooling LossYes
Hazard Identified - EarthquakeNo
Hazard Identified - FloodNo
Hazard Identified - TornadoNo
Hazard Identified - HurricaneYes
Process Controls - VentsYes
Process Controls - Relief ValvesYes
Process Controls - Check ValvesYes
Process Controls - ScrubbersYes
Process Controls - FlaresYes
Process Controls - Manual ShutoffsYes
Process Controls - Auto ShutoffsYes
Process Controls - InterlocksYes
Process Controls - AlarmsYes
Process Controls - Keyed BypassYes
Process Controls - Emergency AirNo
Process Controls - Emergency PowerYes
Process Controls - Backup PumpNo
Process Controls - GroundingYes
Process Controls - Inhibitor AdditionYes
Process Controls - Rupture DisksYes
Process Controls - Excess Flow DevicesNo
Process Controls - Quench SystemYes
Process Controls - Purge SystemYes
Process Controls - NoneNo
Process Controls - OtherRelief valves (dual to allow testing)
Mitigation Systems - SprinklersYes
Mitigation Systems - DikesYes
Mitigation Systems - Fire WallsNo
Mitigation Systems - Blast WallsNo
Mitigation Systems - Deluge SystemsYes
Mitigation Systems - Water CurtainsNo
Mitigation Systems - EnclosureNo
Mitigation Systems - NeutralizationNo
Mitigation Systems - NoneNo
Mitigation Systems - Otherfire monitors available in some pipeline areas
Monitoring Systems - Process AreaYes
Monitoring Systems - PerimeterNo
Monitoring Systems - NoneNo
Monitoring Systems - OtherCameras monitoring vaporizer and metering station areas
Changes Since PHA - Reduced InventoryNo
Changes Since PHA - Increased InventoryNo
Changes Since PHA - Process ParametersNo
Changes Since PHA - Process ControlsNo
Changes Since PHA - Process DetectionNo
Changes Since PHA - Perimeter MonitoringNo
Changes Since PHA - Mitigation SystemsNo
Changes Since PHA - None RecommendedNo
Changes Since PHA - NoneYes
Procedure Review Date20141230
Training Review Date20141009
Type of Training - ClassroomYes
Type of Training - On the JobYes
Type of Training - OtherCBT for chemical hazards and emergency response
Competency Testing - Written TestsYes
Competency Testing - Oral TestsYes
Competency Testing - DemonstrationYes
Competency Testing - ObservationYes
Competency Testing - OtherCBT exam
Maintenance Review Date20150127
Maintenance Inspection Date20150127
Equipment TestedPropylene knock out pots and vaporizers
Management of Change Most Recent Date20141230
Management of Change Review Date20150119
Pre-startup Review Date20100205
Compliance Audit Date20140210
Compliance Audit Change Completion Date20141201
Incident Investigation Datenull
Incident Invest. Change Completion Datenull
Participation Plan Review Date20140711
Hot Work Review Date20110611
Contractor Safety Review Date20140114
Contractor Safety Eval. Date20150119
Confidential Business InformationNo

Prevention Program 3 Chemicals facility_Prevention_Program_3_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #2 : Acrylic Acid Production, process NAICS code #1 : 32511, prev. program 3 #1, prev. program 3 chemical: all)
Process Chemical Record ID
1000074570

Prevention Program 3 Text facility_Prevention_Program_3_Text help link help link  
Prevention Program Description
Acrylic Acid Production

Processes facility_Processes help link help link  
Process DescriptionBattleground Water
Program Level3
Confidential Business InformationNo
Toxic Amount Total (lbs)16,000
Flammable Amount Total (lbs)0
Process Amount Total (lbs)16,000
Number of Process Chemicals0
Number of Toxic Worst-Case Scenarios0
Number of Toxic Alternate Scenarios1
Number of Flammable Worst-Case Scenarios0
Number of Flammable Alternate Scenarios0

Process Chemicals facility_Process_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #3 : Battleground Water, process chemical #1)
Process Chemical IDChlorine
CAS number007782505
Chemical TypeToxic
Process Chemical Amount (lbs)16,000
Confidential Business InformationNo

Process Chemicals facility_Process_Chemicals help link help link  
Process Chemical IDPublic OCA Chemical
CAS number000000000
Process Chemical Amount (lbs)0
Confidential Business InformationNo

Alternate Case Toxic Scenarios facility_Alternate_Case_Toxic_Scenarios help link help link  
Physical StateGas liquified by pressure
Model UsedEPA's RMP*Comp(TM)
Wind Speed3
Atmospheric Stability ClassD
TopographyUrban
Passive Mitigation - DikesNo
Passive Mitigation - EnclosuresNo
Passive Mitigation - BermsNo
Passive Mitigation - DrainsNo
Passive Mitigation - SumpsNo
Active Mitigation - SprinklersNo
Active Mitigation - Deluge SystemsNo
Active Mitigation - Water CurtainNo
Active Mitigation - NeutralizationNo
Active Mitigation - Excess Flow ValvesNo
Active Mitigation - FlaresNo
Active Mitigation - ScrubbersNo
Active Mitigation - Emergency ShutdownNo
Active Mitigation - OtherAutomatic shutoff valves which close on high pipe pressure (vacuum delivery) and chlorine detector response.
Confidential Business InformationNo

Process NAICS facility_Process_NAICS help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #3 : Battleground Water, process NAICS code #1 : 32511)
NAICS Code32511: Petrochemical Manufacturing

Prevention Program 3 facility_Prevention_Program_3 help link help link  
Safety Info Review Date20120507
PHA Update Date20120507
PHA Technique - What IfNo
PHA Technique - ChecklistYes
PHA Technique - What If/ChecklistNo
PHA Technique - HAZOPNo
PHA Technique - FMEANo
PHA Technique - FTANo
PHA Change Completion Date20140506
Hazard Identified - Toxic ReleaseYes
Hazard Identified - FireNo
Hazard Identified - ExplosionNo
Hazard Identified - Runaway ReactionNo
Hazard Identified - PolymerizationNo
Hazard Identified - OverpressureNo
Hazard Identified - CorrosionYes
Hazard Identified - OverfillingNo
Hazard Identified - ContaminationYes
Hazard Identified - Equipment FailureNo
Hazard Identified - Cooling LossYes
Hazard Identified - EarthquakeNo
Hazard Identified - FloodNo
Hazard Identified - TornadoNo
Hazard Identified - HurricaneYes
Process Controls - VentsNo
Process Controls - Relief ValvesNo
Process Controls - Check ValvesYes
Process Controls - ScrubbersNo
Process Controls - FlaresNo
Process Controls - Manual ShutoffsNo
Process Controls - Auto ShutoffsYes
Process Controls - InterlocksYes
Process Controls - AlarmsYes
Process Controls - Keyed BypassNo
Process Controls - Emergency AirYes
Process Controls - Emergency PowerNo
Process Controls - Backup PumpNo
Process Controls - GroundingNo
Process Controls - Inhibitor AdditionNo
Process Controls - Rupture DisksNo
Process Controls - Excess Flow DevicesNo
Process Controls - Quench SystemNo
Process Controls - Purge SystemNo
Process Controls - NoneNo
Mitigation Systems - SprinklersNo
Mitigation Systems - DikesNo
Mitigation Systems - Fire WallsNo
Mitigation Systems - Blast WallsNo
Mitigation Systems - Deluge SystemsNo
Mitigation Systems - Water CurtainsNo
Mitigation Systems - EnclosureNo
Mitigation Systems - NeutralizationNo
Mitigation Systems - NoneNo
Mitigation Systems - Otherarea chlorine detectors high alarm and high pressure in delivery system shut supply with automatic valves.
Monitoring Systems - Process AreaYes
Monitoring Systems - PerimeterYes
Monitoring Systems - NoneNo
Changes Since PHA - Reduced InventoryNo
Changes Since PHA - Increased InventoryNo
Changes Since PHA - Process ParametersNo
Changes Since PHA - Process ControlsNo
Changes Since PHA - Process DetectionNo
Changes Since PHA - Perimeter MonitoringNo
Changes Since PHA - Mitigation SystemsNo
Changes Since PHA - None RecommendedNo
Changes Since PHA - NoneNo
Changes Since PHA - OtherInstallation of perimeter monitoring system
Procedure Review Date20141230
Training Review Date20120603
Type of Training - ClassroomYes
Type of Training - On the JobYes
Competency Testing - Written TestsYes
Competency Testing - Oral TestsNo
Competency Testing - DemonstrationYes
Competency Testing - ObservationYes
Maintenance Review Date20141124
Maintenance Inspection Date20140701
Equipment Testedchlorine bottle rack
Management of Change Most Recent Date20131111
Management of Change Review Date20140404
Pre-startup Review Date20130924
Compliance Audit Date20140929
Compliance Audit Change Completion Datenull
Incident Investigation Datenull
Incident Invest. Change Completion Datenull
Participation Plan Review Date20140711
Hot Work Review Date20110611
Contractor Safety Review Date20140114
Contractor Safety Eval. Date20150119
Confidential Business InformationNo

Prevention Program 3 Chemicals facility_Prevention_Program_3_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #3 : Battleground Water, process NAICS code #1 : 32511, prev. program 3 #1, prev. program 3 chemical: all)
Process Chemical Record ID
1000074571

Prevention Program 3 Text facility_Prevention_Program_3_Text help link help link  
Prevention Program Description
Battleground Water

Processes facility_Processes help link help link  
Process DescriptionUtilities/Boilerhouse
Program Level3
Confidential Business InformationNo
Toxic Amount Total (lbs)130,000
Flammable Amount Total (lbs)0
Process Amount Total (lbs)130,000
Number of Process Chemicals0
Number of Toxic Worst-Case Scenarios0
Number of Toxic Alternate Scenarios1
Number of Flammable Worst-Case Scenarios0
Number of Flammable Alternate Scenarios0

Process Chemicals facility_Process_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #4 : Utilities/Boilerhouse, process chemical #1)
Process Chemical IDAmmonia (anhydrous)
CAS number007664417
Chemical TypeToxic
Process Chemical Amount (lbs)130,000
Confidential Business InformationNo

Process Chemicals facility_Process_Chemicals help link help link  
Process Chemical IDPublic OCA Chemical
CAS number000000000
Process Chemical Amount (lbs)0
Confidential Business InformationNo

Alternate Case Toxic Scenarios facility_Alternate_Case_Toxic_Scenarios help link help link  
Physical StateGas
Model UsedEPA's RMP*Comp(TM)
Wind Speed3
Atmospheric Stability ClassD
TopographyUrban
Passive Mitigation - DikesNo
Passive Mitigation - EnclosuresNo
Passive Mitigation - BermsNo
Passive Mitigation - DrainsNo
Passive Mitigation - SumpsNo
Active Mitigation - SprinklersNo
Active Mitigation - Deluge SystemsNo
Active Mitigation - Water CurtainNo
Active Mitigation - NeutralizationNo
Active Mitigation - Excess Flow ValvesNo
Active Mitigation - FlaresNo
Active Mitigation - ScrubbersNo
Active Mitigation - Emergency ShutdownNo
Active Mitigation - OtherManual shutdown
Confidential Business InformationNo

Process NAICS facility_Process_NAICS help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #4 : Utilities/Boilerhouse, process NAICS code #1 : 32511)
NAICS Code32511: Petrochemical Manufacturing

Prevention Program 3 facility_Prevention_Program_3 help link help link  
Safety Info Review Date20120507
PHA Update Date20120507
PHA Technique - What IfNo
PHA Technique - ChecklistYes
PHA Technique - What If/ChecklistNo
PHA Technique - HAZOPNo
PHA Technique - FMEANo
PHA Technique - FTANo
PHA Change Completion Date20140506
Hazard Identified - Toxic ReleaseYes
Hazard Identified - FireYes
Hazard Identified - ExplosionYes
Hazard Identified - Runaway ReactionNo
Hazard Identified - PolymerizationNo
Hazard Identified - OverpressureNo
Hazard Identified - CorrosionNo
Hazard Identified - OverfillingNo
Hazard Identified - ContaminationNo
Hazard Identified - Equipment FailureNo
Hazard Identified - Cooling LossNo
Hazard Identified - EarthquakeNo
Hazard Identified - FloodNo
Hazard Identified - TornadoNo
Hazard Identified - HurricaneYes
Process Controls - VentsNo
Process Controls - Relief ValvesYes
Process Controls - Check ValvesYes
Process Controls - ScrubbersYes
Process Controls - FlaresNo
Process Controls - Manual ShutoffsYes
Process Controls - Auto ShutoffsYes
Process Controls - InterlocksYes
Process Controls - AlarmsYes
Process Controls - Keyed BypassNo
Process Controls - Emergency AirNo
Process Controls - Emergency PowerNo
Process Controls - Backup PumpNo
Process Controls - GroundingNo
Process Controls - Inhibitor AdditionNo
Process Controls - Rupture DisksNo
Process Controls - Excess Flow DevicesYes
Process Controls - Quench SystemNo
Process Controls - Purge SystemNo
Process Controls - NoneNo
Mitigation Systems - SprinklersNo
Mitigation Systems - DikesNo
Mitigation Systems - Fire WallsNo
Mitigation Systems - Blast WallsNo
Mitigation Systems - Deluge SystemsNo
Mitigation Systems - Water CurtainsNo
Mitigation Systems - EnclosureNo
Mitigation Systems - NeutralizationNo
Mitigation Systems - NoneNo
Mitigation Systems - OtherAmmonia slip is measured with CEMS
Monitoring Systems - Process AreaNo
Monitoring Systems - PerimeterNo
Monitoring Systems - NoneYes
Changes Since PHA - Reduced InventoryNo
Changes Since PHA - Increased InventoryNo
Changes Since PHA - Process ParametersNo
Changes Since PHA - Process ControlsNo
Changes Since PHA - Process DetectionNo
Changes Since PHA - Perimeter MonitoringNo
Changes Since PHA - Mitigation SystemsNo
Changes Since PHA - None RecommendedNo
Changes Since PHA - NoneYes
Procedure Review Date20141230
Training Review Date20120603
Type of Training - ClassroomYes
Type of Training - On the JobYes
Competency Testing - Written TestsYes
Competency Testing - Oral TestsYes
Competency Testing - DemonstrationNo
Competency Testing - ObservationYes
Maintenance Review Date20141124
Maintenance Inspection Date20140414
Equipment TestedPSV-823-013A
Management of Change Most Recent Date20120901
Management of Change Review Date20140404
Pre-startup Review Datenull
Compliance Audit Date20140929
Compliance Audit Change Completion Datenull
Incident Investigation Datenull
Incident Invest. Change Completion Datenull
Participation Plan Review Date20140711
Hot Work Review Date20110611
Contractor Safety Review Date20140114
Contractor Safety Eval. Date20150119
Confidential Business InformationNo

Prevention Program 3 Chemicals facility_Prevention_Program_3_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #4 : Utilities/Boilerhouse, process NAICS code #1 : 32511, prev. program 3 #1, prev. program 3 chemical: all)
Process Chemical Record ID
1000074609

Prevention Program 3 Text facility_Prevention_Program_3_Text help link help link  
Prevention Program Description
Utilities/Boilerhouse

Processes facility_Processes help link help link  
Process DescriptionMethacrylate Production
Program Level3
Confidential Business InformationNo
Toxic Amount Total (lbs)130,000
Flammable Amount Total (lbs)0
Process Amount Total (lbs)130,000
Number of Process Chemicals0
Number of Toxic Worst-Case Scenarios0
Number of Toxic Alternate Scenarios1
Number of Flammable Worst-Case Scenarios0
Number of Flammable Alternate Scenarios0

Process Chemicals facility_Process_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #5 : Methacrylate Production, process chemical #1)
Process Chemical IDAmmonia (anhydrous)
CAS number007664417
Chemical TypeToxic
Process Chemical Amount (lbs)130,000
Confidential Business InformationNo

Process Chemicals facility_Process_Chemicals help link help link  
Process Chemical IDPublic OCA Chemical
CAS number000000000
Process Chemical Amount (lbs)0
Confidential Business InformationNo

Alternate Case Toxic Scenarios facility_Alternate_Case_Toxic_Scenarios help link help link  
Physical StateGas liquified by pressure
Model UsedEPA's RMP*Comp(TM)
Wind Speed3
Atmospheric Stability ClassD
TopographyUrban
Passive Mitigation - DikesNo
Passive Mitigation - EnclosuresNo
Passive Mitigation - BermsNo
Passive Mitigation - DrainsNo
Passive Mitigation - SumpsNo
Active Mitigation - SprinklersNo
Active Mitigation - Deluge SystemsNo
Active Mitigation - Water CurtainNo
Active Mitigation - NeutralizationNo
Active Mitigation - Excess Flow ValvesYes
Active Mitigation - FlaresNo
Active Mitigation - ScrubbersNo
Active Mitigation - Emergency ShutdownNo
Confidential Business InformationNo

Process NAICS facility_Process_NAICS help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #5 : Methacrylate Production, process NAICS code #1 : 32511)
NAICS Code32511: Petrochemical Manufacturing

Prevention Program 3 facility_Prevention_Program_3 help link help link  
Safety Info Review Date20130212
PHA Update Date20130212
PHA Technique - What IfNo
PHA Technique - ChecklistYes
PHA Technique - What If/ChecklistNo
PHA Technique - HAZOPNo
PHA Technique - FMEANo
PHA Technique - FTANo
PHA Change Completion Date20150601
Hazard Identified - Toxic ReleaseYes
Hazard Identified - FireNo
Hazard Identified - ExplosionNo
Hazard Identified - Runaway ReactionNo
Hazard Identified - PolymerizationNo
Hazard Identified - OverpressureYes
Hazard Identified - CorrosionNo
Hazard Identified - OverfillingNo
Hazard Identified - ContaminationNo
Hazard Identified - Equipment FailureYes
Hazard Identified - Cooling LossNo
Hazard Identified - EarthquakeNo
Hazard Identified - FloodNo
Hazard Identified - TornadoNo
Hazard Identified - HurricaneNo
Process Controls - VentsNo
Process Controls - Relief ValvesYes
Process Controls - Check ValvesYes
Process Controls - ScrubbersNo
Process Controls - FlaresNo
Process Controls - Manual ShutoffsYes
Process Controls - Auto ShutoffsNo
Process Controls - InterlocksNo
Process Controls - AlarmsYes
Process Controls - Keyed BypassNo
Process Controls - Emergency AirNo
Process Controls - Emergency PowerNo
Process Controls - Backup PumpNo
Process Controls - GroundingNo
Process Controls - Inhibitor AdditionNo
Process Controls - Rupture DisksNo
Process Controls - Excess Flow DevicesYes
Process Controls - Quench SystemNo
Process Controls - Purge SystemNo
Process Controls - NoneNo
Mitigation Systems - SprinklersNo
Mitigation Systems - DikesNo
Mitigation Systems - Fire WallsNo
Mitigation Systems - Blast WallsNo
Mitigation Systems - Deluge SystemsNo
Mitigation Systems - Water CurtainsNo
Mitigation Systems - EnclosureNo
Mitigation Systems - NeutralizationNo
Mitigation Systems - NoneYes
Monitoring Systems - Process AreaNo
Monitoring Systems - PerimeterNo
Monitoring Systems - NoneYes
Changes Since PHA - Reduced InventoryNo
Changes Since PHA - Increased InventoryNo
Changes Since PHA - Process ParametersNo
Changes Since PHA - Process ControlsNo
Changes Since PHA - Process DetectionNo
Changes Since PHA - Perimeter MonitoringNo
Changes Since PHA - Mitigation SystemsNo
Changes Since PHA - None RecommendedNo
Changes Since PHA - NoneYes
Procedure Review Date20141215
Training Review Date20140825
Type of Training - ClassroomYes
Type of Training - On the JobYes
Type of Training - OtherComputer based training
Competency Testing - Written TestsYes
Competency Testing - Oral TestsYes
Competency Testing - DemonstrationYes
Competency Testing - ObservationYes
Competency Testing - OtherLearning Review Board
Maintenance Review Date20130513
Maintenance Inspection Date20130513
Equipment TestedAmmonia line inspection
Management of Change Most Recent Date20121104
Management of Change Review Date20140404
Pre-startup Review Date20121010
Compliance Audit Date20140825
Compliance Audit Change Completion Date20150401
Incident Investigation Datenull
Incident Invest. Change Completion Datenull
Participation Plan Review Date20140711
Hot Work Review Date20110611
Contractor Safety Review Date20140114
Contractor Safety Eval. Date20150119
Confidential Business InformationNo

Prevention Program 3 Chemicals facility_Prevention_Program_3_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #5 : Methacrylate Production, process NAICS code #1 : 32511, prev. program 3 #1, prev. program 3 chemical: all)
Process Chemical Record ID
1000074608

Prevention Program 3 Text facility_Prevention_Program_3_Text help link help link  
Prevention Program Description
Methacrylates Production



Processes facility_Processes help link help link  
Process DescriptionAcetone Cyanohydrin N5
Program Level3
Confidential Business InformationNo
Toxic Amount Total (lbs)11,600
Flammable Amount Total (lbs)0
Process Amount Total (lbs)11,600
Number of Process Chemicals0
Number of Toxic Worst-Case Scenarios0
Number of Toxic Alternate Scenarios1
Number of Flammable Worst-Case Scenarios0
Number of Flammable Alternate Scenarios0

Process Chemicals facility_Process_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #6 : Acetone Cyanohydrin N5, process chemical #1)
Process Chemical IDHydrocyanic acid
CAS number000074908
Chemical TypeToxic
Process Chemical Amount (lbs)11,600
Confidential Business InformationNo

Process Chemicals facility_Process_Chemicals help link help link  
Process Chemical IDPublic OCA Chemical
CAS number000000000
Process Chemical Amount (lbs)0
Confidential Business InformationNo

Alternate Case Toxic Scenarios facility_Alternate_Case_Toxic_Scenarios help link help link  
Physical StateGas liquified by refrigeration
Model UsedEPA's RMP*Comp(TM)
Wind Speed3
Atmospheric Stability ClassD
TopographyUrban
Passive Mitigation - DikesYes
Passive Mitigation - EnclosuresNo
Passive Mitigation - BermsNo
Passive Mitigation - DrainsNo
Passive Mitigation - SumpsNo
Active Mitigation - SprinklersNo
Active Mitigation - Deluge SystemsNo
Active Mitigation - Water CurtainNo
Active Mitigation - NeutralizationNo
Active Mitigation - Excess Flow ValvesNo
Active Mitigation - FlaresNo
Active Mitigation - ScrubbersNo
Active Mitigation - Emergency ShutdownYes
Confidential Business InformationNo

Process NAICS facility_Process_NAICS help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #6 : Acetone Cyanohydrin N5, process NAICS code #1 : 32511)
NAICS Code32511: Petrochemical Manufacturing

Prevention Program 3 facility_Prevention_Program_3 help link help link  
Safety Info Review Date20130905
PHA Update Date20140131
PHA Technique - What IfNo
PHA Technique - ChecklistYes
PHA Technique - What If/ChecklistNo
PHA Technique - HAZOPNo
PHA Technique - FMEANo
PHA Technique - FTANo
PHA Change Completion Date20150930
Hazard Identified - Toxic ReleaseYes
Hazard Identified - FireYes
Hazard Identified - ExplosionYes
Hazard Identified - Runaway ReactionYes
Hazard Identified - PolymerizationYes
Hazard Identified - OverpressureYes
Hazard Identified - CorrosionYes
Hazard Identified - OverfillingYes
Hazard Identified - ContaminationYes
Hazard Identified - Equipment FailureYes
Hazard Identified - Cooling LossYes
Hazard Identified - EarthquakeNo
Hazard Identified - FloodNo
Hazard Identified - TornadoNo
Hazard Identified - HurricaneNo
Process Controls - VentsYes
Process Controls - Relief ValvesNo
Process Controls - Check ValvesYes
Process Controls - ScrubbersNo
Process Controls - FlaresYes
Process Controls - Manual ShutoffsYes
Process Controls - Auto ShutoffsYes
Process Controls - InterlocksYes
Process Controls - AlarmsYes
Process Controls - Keyed BypassYes
Process Controls - Emergency AirYes
Process Controls - Emergency PowerYes
Process Controls - Backup PumpYes
Process Controls - GroundingYes
Process Controls - Inhibitor AdditionYes
Process Controls - Rupture DisksYes
Process Controls - Excess Flow DevicesNo
Process Controls - Quench SystemYes
Process Controls - Purge SystemNo
Process Controls - NoneNo
Mitigation Systems - SprinklersNo
Mitigation Systems - DikesYes
Mitigation Systems - Fire WallsNo
Mitigation Systems - Blast WallsNo
Mitigation Systems - Deluge SystemsNo
Mitigation Systems - Water CurtainsNo
Mitigation Systems - EnclosureNo
Mitigation Systems - NeutralizationNo
Mitigation Systems - NoneNo
Mitigation Systems - Otherfire water spray available
Monitoring Systems - Process AreaYes
Monitoring Systems - PerimeterNo
Monitoring Systems - NoneNo
Monitoring Systems - OtherPersonal HCN detectors
Changes Since PHA - Reduced InventoryNo
Changes Since PHA - Increased InventoryNo
Changes Since PHA - Process ParametersNo
Changes Since PHA - Process ControlsYes
Changes Since PHA - Process DetectionNo
Changes Since PHA - Perimeter MonitoringNo
Changes Since PHA - Mitigation SystemsNo
Changes Since PHA - None RecommendedNo
Changes Since PHA - NoneNo
Procedure Review Date20140731
Training Review Date20120603
Type of Training - ClassroomYes
Type of Training - On the JobYes
Type of Training - Othercomputer based training for chemical hazards, interlocks and emergency response
Competency Testing - Written TestsYes
Competency Testing - Oral TestsYes
Competency Testing - DemonstrationYes
Competency Testing - ObservationYes
Competency Testing - Othercomputer based exams
Maintenance Review Date20140318
Maintenance Inspection Date20140318
Equipment TestedHCN Cooler
Management of Change Most Recent Date20140523
Management of Change Review Date20120404
Pre-startup Review Date20140523
Compliance Audit Date20120504
Compliance Audit Change Completion Date20150228
Incident Investigation Datenull
Incident Invest. Change Completion Datenull
Participation Plan Review Date20140711
Hot Work Review Date20110611
Contractor Safety Review Date20140114
Contractor Safety Eval. Date20150119
Confidential Business InformationNo

Prevention Program 3 Chemicals facility_Prevention_Program_3_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #6 : Acetone Cyanohydrin N5, process NAICS code #1 : 32511, prev. program 3 #1, prev. program 3 chemical: all)
Process Chemical Record ID
1000075268

Prevention Program 3 Text facility_Prevention_Program_3_Text help link help link  
Prevention Program Description
Acetone Cyanohydrin N5

Processes facility_Processes help link help link  
Process DescriptionAcetone Cyanohydrin N3
Program Level3
Confidential Business InformationNo
Toxic Amount Total (lbs)11,600
Flammable Amount Total (lbs)0
Process Amount Total (lbs)11,600
Number of Process Chemicals0
Number of Toxic Worst-Case Scenarios0
Number of Toxic Alternate Scenarios0
Number of Flammable Worst-Case Scenarios0
Number of Flammable Alternate Scenarios0

Process Chemicals facility_Process_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #7 : Acetone Cyanohydrin N3, process chemical #1)
Process Chemical IDHydrocyanic acid
CAS number000074908
Chemical TypeToxic
Process Chemical Amount (lbs)11,600
Confidential Business InformationNo

Process Chemicals facility_Process_Chemicals help link help link  
Process Chemical IDPublic OCA Chemical
CAS number000000000
Process Chemical Amount (lbs)0
Confidential Business InformationNo

Process NAICS facility_Process_NAICS help link help link  
NAICS Code32511: Petrochemical Manufacturing

Prevention Program 3 facility_Prevention_Program_3 help link help link  
Safety Info Review Date20130905
PHA Update Date20140131
PHA Technique - What IfNo
PHA Technique - ChecklistYes
PHA Technique - What If/ChecklistNo
PHA Technique - HAZOPNo
PHA Technique - FMEANo
PHA Technique - FTANo
PHA Change Completion Date20150930
Hazard Identified - Toxic ReleaseYes
Hazard Identified - FireYes
Hazard Identified - ExplosionYes
Hazard Identified - Runaway ReactionYes
Hazard Identified - PolymerizationYes
Hazard Identified - OverpressureYes
Hazard Identified - CorrosionYes
Hazard Identified - OverfillingYes
Hazard Identified - ContaminationYes
Hazard Identified - Equipment FailureYes
Hazard Identified - Cooling LossYes
Hazard Identified - EarthquakeNo
Hazard Identified - FloodNo
Hazard Identified - TornadoNo
Hazard Identified - HurricaneNo
Process Controls - VentsYes
Process Controls - Relief ValvesNo
Process Controls - Check ValvesYes
Process Controls - ScrubbersNo
Process Controls - FlaresYes
Process Controls - Manual ShutoffsYes
Process Controls - Auto ShutoffsYes
Process Controls - InterlocksYes
Process Controls - AlarmsYes
Process Controls - Keyed BypassYes
Process Controls - Emergency AirYes
Process Controls - Emergency PowerYes
Process Controls - Backup PumpYes
Process Controls - GroundingYes
Process Controls - Inhibitor AdditionYes
Process Controls - Rupture DisksYes
Process Controls - Excess Flow DevicesNo
Process Controls - Quench SystemYes
Process Controls - Purge SystemNo
Process Controls - NoneNo
Mitigation Systems - SprinklersNo
Mitigation Systems - DikesYes
Mitigation Systems - Fire WallsNo
Mitigation Systems - Blast WallsNo
Mitigation Systems - Deluge SystemsNo
Mitigation Systems - Water CurtainsNo
Mitigation Systems - EnclosureNo
Mitigation Systems - NeutralizationNo
Mitigation Systems - NoneNo
Mitigation Systems - OtherFire water spray available and deluge
Monitoring Systems - Process AreaYes
Monitoring Systems - PerimeterNo
Monitoring Systems - NoneNo
Monitoring Systems - OtherPersonal HCN detectors
Changes Since PHA - Reduced InventoryNo
Changes Since PHA - Increased InventoryNo
Changes Since PHA - Process ParametersNo
Changes Since PHA - Process ControlsYes
Changes Since PHA - Process DetectionNo
Changes Since PHA - Perimeter MonitoringNo
Changes Since PHA - Mitigation SystemsNo
Changes Since PHA - None RecommendedNo
Changes Since PHA - NoneNo
Procedure Review Date20140731
Training Review Date20120603
Type of Training - ClassroomYes
Type of Training - On the JobYes
Type of Training - Othercomputer based training for chemical hazards, interlocks and emergency response
Competency Testing - Written TestsYes
Competency Testing - Oral TestsYes
Competency Testing - DemonstrationYes
Competency Testing - ObservationYes
Competency Testing - Othercomputer based exams
Maintenance Review Date20140318
Maintenance Inspection Date20140318
Equipment TestedHCN Cooler
Management of Change Most Recent Date20140523
Management of Change Review Date20140404
Pre-startup Review Date20140523
Compliance Audit Date20120504
Compliance Audit Change Completion Date20150228
Incident Investigation Datenull
Incident Invest. Change Completion Datenull
Participation Plan Review Date20140711
Hot Work Review Date20110611
Contractor Safety Review Date20140114
Contractor Safety Eval. Date20150119
Confidential Business InformationNo

Prevention Program 3 Chemicals facility_Prevention_Program_3_Chemicals help link help link (Facility #1 : Rohm and Haas Texas Incorporat, RMP submission #1 : 20150227, process #7 : Acetone Cyanohydrin N3, process NAICS code #1 : 32511, prev. program 3 #1, prev. program 3 chemical: all)
Process Chemical Record ID
1000075267

Prevention Program 3 Text facility_Prevention_Program_3_Text help link help link  
Prevention Program Description
Acetone Cyanohydrin N3

Emergency Response Plan Info facility_Emergency_Response_Plan_Info help link help link  
Facility In Community PlanYes
Facility Own Response PlanYes
Specific Facility Response PlanYes
Inform. Procedures in Response PlanYes
Emergency Care in Response PlanYes
Plan Review Date20140918
Response Training Date20141014
Local Response AgencyDeer Park LEPC
Local Response Agency Phone2814791511
Subject To - OSHA EAPYes
Subject To - OSHA HAZWOPERYes
Subject To - CWAYes
Subject To - RCRAYes
Subject To - OPANo
Subject To - State EPCRAYes
Subject To - OtherClean Air Act


Search Criteria Used
RMP Facility ID100000084954

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