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AES Hawaii, Inc.

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Facility #1 : AES Hawaii, Inc.


Basic Facility Info facility_Basic_Facility_Info help link help link  
Facility ID100000108787
Deregistered (Yes/No)No
Facility NameAES Hawaii, Inc.
Street Address Line 191-086 Kaomi Loop
CityKapolei
StateHI
Zip Code96707
Zip Code Extension1710
CountyHonolulu County
113th Congressional DistrictHI90: Hawaii unknown districts
Owner or Operator NameAES Hawaii Inc.
Parent CompanyAES Corporation
Latitude21.306111
Longitude-158.108056
Number of RMP Submissions3

Most Recent Submission Info facility_Most_Recent_Submission_Info help link help link  
RMP ID1000007356
Submission Typerevised submission for facility
Submission Date06/15/2009
Reason For Submission5-year update (40 CFR 68.190(b)(1))
Process Toxic Amount Total (lbs)109,012
Process Flammable Amount Total (lbs)0
Process Amount Total (lbs)109,012
Number of Potential Offsite Consequence Processes1
Potential Offsite Consequence Toxic Amount Total (lbs)109,012
Potential Offsite Consequence Flammable Amount Total (lbs)0
Potential Offsite Consequence Amount Total (lbs)109,012
All Process NAICS221112
Exec Summary Submission Date06/15/2009

Executive Summary facility_Executive_Summary help link help link (Facility #1 : AES Hawaii, Inc., executive summary: all)

Executive Summary

EXECUTIVE SUMMARY


EPA's Accidental Release Prevention Rule, which is authorized
under 112(R) of the Clean Air Act (CAA), requires that
facilities that have covered processes establish Risk
Management Programs to reduce the risks of accidental release
of toxic or flammable materials and establish emergency
response procedures in the event of an accident. This Risk
Management Plan summarizes the efforts that this company has
undertaken to establish a Risk Management Program.

Anhydrous ammonia is the only chemical used at the AES Hawaii
facility that is above the RMP threshold amount. The onsite
maximum storage quantity of the liquid anhydrous ammonia tank
at the AES Hawaii plant is 109,000 pounds, which is above the
10,000 pound RMP applicability threshold. The AES Hawaii plant
does not use any other chemicals or flammable materials in
excess of threshold quantities covered by RMP requirements.

A management system will be in place at the facility to
oversee implementation of the facility's Risk Management
Program. This management system is considered one of the most
important elements of this facility's Risk Management Program,
as its goal is to ensure that lines of authority and
responsibility are clearly defined, helping to ensure that all
elements of the Risk Management Program are implemented. At
the AES Hawaii Facility, the person who has the overall
responsibility for the Risk Management Program is the
environmental coordinator.

The facility also participates in emergency response
activities with the Campbell Local Emergency Action Network
(CLEAN). CLEAN has developed an Emergency Management Plan that
provides supplemental guidance and information to emergency
response personnel, local residents, and business based on the
specific operations in and around Campbell Industrial Park
(CIP). The plan addresses emergency planning, public health
and safety
.

The AES Hawaii facility generates steam and electricity at 91-
086 Kaomi Loop, Hawaii 96707. The Plant is located near
Barber's Point, within the area known as Campbell Industrial
Park, which is on the Island of Oahu about 30 miles west of
Honolulu. Electricity generated by the facility is supplied to
Hawaiian Electric Company, and steam is sold to the nearby
Chevron USA oil refinery. The plant has two Circulating Fluid
Bed (CFB) coal-fired boilers and one steam turbine. The CFB
boilers use a clean coal technology that minimizes emissions
of sulfur dioxide, nitrogen oxides. The boilers use limestone
that reacts with the sulfur in the coal to reduce sulfur
dioxide emissions. The nitrogen oxides emissions are reduced
by two factors: the relatively low boiler operating
temperatures and the addition of anhydrous ammonia to the
boiler flue gas that reacts with the nitrogen oxides to
produce harmless nitrogen gas and water vapor.

Ammonia safety considerations have been incorporated into the
construction of the ammonia system. The ammonia tank is
secured to the ground and has cathodic protection. The tank
has relief valves at the top of the tank. Thus,
overpressurization of the tank would primarily involve the
venting of gas in the upper part of the tank. The vapor lines
from the tank to the boiler area are buried to reduce
potential releases from this piping. Loading and unloading
valves, the tank and tanker truck are equipped with automatic
shut-off valves in the event that flow through the valves
exceeds design criteria. Therefore, in the event of a loading
hose failure, the flow of ammonia would be automatically
terminated. The facility also has a monitor located in the
ammonia system process area that detects leaks and triggers an
alarm.

This facility maintains a Prevention Program at the facility
that minimizes the possibility of any accidental r
elease from
the ammonia system. The prevention program incorporates a
mechanical integrity program, regularly scheduled maintenance,
daily visual operational checks of equipment, and employee
training in proper operating procedures and emergency
response.

AES Hawaii has designed a Mechanical Integrity Program for
ammonia in accordance with 29 CFR 1910.119(j). The purpose is
to verify that critical process equipment is designed,
installed, maintained properly, and operates correctly. In
accordance with this program, the ammonia processes and
equipment must be constructed, installed, and maintained in
order to minimize the risk of releases of the highly hazardous
chemicals. The mechanical integrity program at AES Hawaii
includes identifying and categorizing equipment. Inspecting
and testing of instrumentation and documenting maintenance
procedures; training of maintenance personnel; establishing
criteria for acceptable test results; documenting test and
inspection results; and documenting manufacturer information
for equipment and instrumentation.

The facility performs a system integrity check every five
years for the ammonia storage tank and all associated
hoses/lines. The most recent vessel inspection was completed
in 2008. In addition, all emergency relief and excess flow
valves, storage tank isolation valves, flexable connections,
and hoses are scheduled for replacement in 2009. The equipment
is maintained in accordance with manufacturer specifications,
and applicable ANSI, and ASME engineering codes. A
computer database generates work orders to identify when such
maintenance needs to be implemented. Once, each 12-hour
period, operators visually observe the equipment for signs
of potential malfunction. Alarms and interlocks are checked
on a monthly basis.

All new employees, regardless of position, are given a safety
walk of all areas of A
ES Hawaii. This walk through includes
the ammonia system. Special emphasis is placed on the nature
of the anhydrous ammonia and actions of all personnel in case
of an ammonia problem (i.e. leak). All persons hired who are
responsible for operations of the ammonia system are given
full classroom training before they are allowed to work on,
operate or otherwise manipulate or affect the ammonia system.
The classroom course includes detailed instruction on the
ammonia system, including the physical aspects of ammonia,
operating the ammonia system, and casualties involving the
ammonia system. They are trained regarding the hazards and
safety precautions to be observed for the ammonia system. In
addition, annual refresher training is required.

The plant has a current "Disaster and Emergency Plan". All
employees have been trained in the plan, and the plan is
reviewed frequently to verify that it is current with plant
operating practice. The plan contains emergency response
procedures (ERP) which include actions for evaluating the
severity and controlling releases of hazardous materials
including ammonia. A list of the agencies that must be
notified is included in the plan to assure that the public is
properly notified in the event of an emergency.

AES Hawaii has performed a Hazard and Operability (HAZOP)
Analysis that evaluated all potential hazards for the
facility. The HAZOP study was performed according to the
procedures described in "Guidelines for Hazard Evaluation
Procedures; Center for Chemical Process Safety" published by
the American Institute of Chemical Engineers, New York. The
HAZOP was performed by a team of technical experts in the
system's process, engineering, design, operations maintenance,
and safety. The ammonia system was divided into sections or
segments and assigned a node number. Each node was evaluated
for deviations using guide words
such as "no flow", "high
pressure", etc. The cause and consequence of a guide word
applied to a node were evaluated to determine and identify
deviations and/or hazards that can result from application of
a guide word to the node. Each identified consequence was
assigned a relative risk rank based on the severity of the
consequence and anticipated frequency. The team then discussed
corrective actions which were recorded and implemented or are
in the process of being implemented.

AES has implemented these various analyses and training
programs to prevent and prepare for an emergency release. To
date, this facility's Five Year History (and entire history of
the plant) does not include any accidental releases from the
ammonia system which resulted in deaths, injuries, or
significant property damage onsite, or known offsite deaths,
injuries, evacuations, sheltering in-place, property damage,
or environmental damage.


Submission - Other Facility Info facility_Submission_-_Other_Facility_Info help link help link  
Number of Full Time Employees57
Owner or Operator NameAES Hawaii Inc.
Owner or Operator Address Line 191-086 Kaomi Loop
Owner or Operator CityKapolei
Owner or Operator StateHI
Owner or Operator Zip96707
Owner or Operator Zip Extension1710
Parent Dun and Bradstreet Number43857812
Second Parent Dun and Bradstreet Number0
Number of Full Time Employees57
Number of FTE CBI FlagNo
Other Facility ID96707SHWNC91086
Covered by OSHA PSM StandardYes
Covered by EPCRA Section 302Yes
Covered by CAA Title VYes
CAA Title V Air Operating Permit ID0087-02-C
Last Safety Inspection Date12/23/2008
Last Safety Inspection ByEngineering & Inspections Hawaii, Inc.
OSHA Star or Merit RankingNo
LEPC NameCLEAN

Submission - Contact Info facility_Submission_-_Contact_Info help link help link (Facility #1 : AES Hawaii, Inc., RMP submission #1 : 2009-06-15)
Owner or Operator Phone8086825330
Facility URLaes.com
Facility Dun and Bradstreet Number606534931
RMP ContactSabrina Guanio
RMP Contact TitleEnvironmental Coordinator
RMP Contact EmailSabrina.Guanio@aes.com

Submission - Additional Info facility_Submission_-_Additional_Info help link help link  
RMP Complete FlagYes
Predictive FilingNo
No RMP Accidents Last 5 YearsNo
Complete Check Date06/15/2009
Postmark Date06/15/2009
Anniversary Date06/15/2014
Confidential Business InformationNo

Submission - Lat/Long Info facility_Submission_-_Lat_Long_Info help link help link  
Latitude21.306111
Longitude-158.108056
Valid Lat/LongYes
Lat/Long MethodInterpolation - Photo
Lat/Long Location TypeCenter of Facility
FRS Latitude21.31
FRS Longitude-158.11
FRS Lat/Long DescriptionPLANT ENTRANCE (GENERAL)
FRS Lat/Long MethodADDRESS MATCHING-HOUSE NUMBER

Submission - Counts and Totals facility_Submission_-_Counts_and_Totals help link help link (Facility #1 : AES Hawaii, Inc., RMP submission #1 : 2009-06-15)
Number of RMP Accidents0
RMP Accident Flammable Total (lbs)0
RMP Accident Toxic Total (lbs)0
RMP Accident Amount Total (lbs)0
Number of RMP Accidents0
Number of Processes1
Number of Process Chemicals0
Number of Toxic Worst-case Scenarios1
Number of Toxic Alternate Case Scenarios1
Number of Flammable Worst-case Scenarios0
Number of Flammable Alternate Case Scenarios0
RMP Accident Flammable Total (lbs)0
RMP Accident Toxic Total (lbs)0
RMP Accident Amount Total (lbs)0
Total RMP Accident Deaths0
Total RMP Accident Injuries0
Total RMP Accident Evacuated/Sheltering In Place0
Total RMP Accident Property Damage$0

Processes facility_Processes help link help link (Facility #1 : AES Hawaii, Inc., RMP submission #1 : 2009-06-15, process #1 : SNCR Ammonia System)
Process DescriptionSNCR Ammonia System
Program Level3
Confidential Business InformationNo
Toxic Amount Total (lbs)109,012
Flammable Amount Total (lbs)0
Process Amount Total (lbs)109,012
Number of Process Chemicals0
Number of Toxic Worst-Case Scenarios1
Number of Toxic Alternate Scenarios1
Number of Flammable Worst-Case Scenarios0
Number of Flammable Alternate Scenarios0

Process Chemicals facility_Process_Chemicals help link help link  
Process Chemical IDAmmonia (anhydrous)
CAS number007664417
Chemical TypeToxic
Process Chemical Amount (lbs)109,012
Confidential Business InformationNo

Process Chemicals facility_Process_Chemicals help link help link (Facility #1 : AES Hawaii, Inc., RMP submission #1 : 2009-06-15, process #1 : SNCR Ammonia System, process chemical #2)
Process Chemical IDPublic OCA Chemical
CAS number000000000
Process Chemical Amount (lbs)0
Confidential Business InformationNo

Worst-Case Toxic Scenarios facility_Worst-Case_Toxic_Scenarios help link help link  
Percent Weight (Within Mixture)99.7
Physical StateGas liquified by pressure
Model UsedEPA's OCA Guidance Reference Tables or Equations
Release Duration (minutes)10
Wind Speed (meters/sec)1.5
Atmospheric Stability ClassF
TopographyUrban
Passive Mitigation - DikesNo
Passive Mitigation - EnclosuresNo
Passive Mitigation - BermsNo
Passive Mitigation - DrainsNo
Passive Mitigation - SumpsNo
Confidential Business InformationNo

Alternate Case Toxic Scenarios facility_Alternate_Case_Toxic_Scenarios help link help link (Facility #1 : AES Hawaii, Inc., RMP submission #1 : 2009-06-15, process #1 : SNCR Ammonia System, process chemical #2, alternate toxic scenario #1)
Percent Weight (Within Mixture)99.7
Physical StateGas liquified by pressure
Model UsedEPA's OCA Guidance Reference Tables or Equations
Wind Speed3
Atmospheric Stability ClassD
TopographyUrban
Passive Mitigation - DikesNo
Passive Mitigation - EnclosuresNo
Passive Mitigation - BermsNo
Passive Mitigation - DrainsNo
Passive Mitigation - SumpsNo
Active Mitigation - SprinklersNo
Active Mitigation - Deluge SystemsNo
Active Mitigation - Water CurtainYes
Active Mitigation - NeutralizationNo
Active Mitigation - Excess Flow ValvesYes
Active Mitigation - FlaresNo
Active Mitigation - ScrubbersNo
Active Mitigation - Emergency ShutdownYes
Active Mitigation - Otheroperator attended
Confidential Business InformationNo

Process NAICS facility_Process_NAICS help link help link (Facility #1 : AES Hawaii, Inc., RMP submission #1 : 2009-06-15, process #1 : SNCR Ammonia System, process NAICS code #1 : 221112)
NAICS Code221112: Fossil Fuel Electric Power Generation

Prevention Program 3 facility_Prevention_Program_3 help link help link  
Safety Info Review Date06/14/2009
PHA Update Date07/14/2008
PHA Technique - What IfYes
PHA Technique - ChecklistNo
PHA Technique - What If/ChecklistNo
PHA Technique - HAZOPYes
PHA Technique - FMEANo
PHA Technique - FTANo
PHA Change Completion Date07/14/2008
Hazard Identified - Toxic ReleaseYes
Hazard Identified - FireNo
Hazard Identified - ExplosionNo
Hazard Identified - Runaway ReactionNo
Hazard Identified - PolymerizationNo
Hazard Identified - OverpressureYes
Hazard Identified - CorrosionYes
Hazard Identified - OverfillingYes
Hazard Identified - ContaminationNo
Hazard Identified - Equipment FailureYes
Hazard Identified - Cooling LossNo
Hazard Identified - EarthquakeYes
Hazard Identified - FloodYes
Hazard Identified - TornadoNo
Hazard Identified - HurricaneYes
Process Controls - VentsNo
Process Controls - Relief ValvesYes
Process Controls - Check ValvesYes
Process Controls - ScrubbersNo
Process Controls - FlaresNo
Process Controls - Manual ShutoffsYes
Process Controls - Auto ShutoffsYes
Process Controls - InterlocksYes
Process Controls - AlarmsYes
Process Controls - Keyed BypassNo
Process Controls - Emergency AirNo
Process Controls - Emergency PowerNo
Process Controls - Backup PumpNo
Process Controls - GroundingYes
Process Controls - Inhibitor AdditionNo
Process Controls - Rupture DisksNo
Process Controls - Excess Flow DevicesYes
Process Controls - Quench SystemNo
Process Controls - Purge SystemNo
Process Controls - NoneNo
Mitigation Systems - SprinklersNo
Mitigation Systems - DikesNo
Mitigation Systems - Fire WallsNo
Mitigation Systems - Blast WallsNo
Mitigation Systems - Deluge SystemsNo
Mitigation Systems - Water CurtainsYes
Mitigation Systems - EnclosureNo
Mitigation Systems - NeutralizationNo
Mitigation Systems - NoneNo
Monitoring Systems - Process AreaYes
Monitoring Systems - PerimeterNo
Monitoring Systems - NoneNo
Changes Since PHA - Reduced InventoryNo
Changes Since PHA - Increased InventoryNo
Changes Since PHA - Process ParametersNo
Changes Since PHA - Process ControlsNo
Changes Since PHA - Process DetectionNo
Changes Since PHA - Perimeter MonitoringNo
Changes Since PHA - Mitigation SystemsNo
Changes Since PHA - None RecommendedNo
Changes Since PHA - NoneYes
Procedure Review Date01/15/2009
Training Review Date06/04/2009
Type of Training - ClassroomYes
Type of Training - On the JobYes
Competency Testing - Written TestsYes
Competency Testing - Oral TestsYes
Competency Testing - DemonstrationYes
Competency Testing - ObservationYes
Maintenance Review Date06/04/2009
Maintenance Inspection Date12/23/2008
Equipment Testedammonia vessel( API-510 report and UTT survey)
Management of Change Most Recent Date12/09/2004
Management of Change Review Date06/13/2006
Pre-startup Review Date08/04/2003
Compliance Audit Date04/11/2008
Compliance Audit Change Completion Date07/14/2008
Participation Plan Review Date06/15/2009
Hot Work Review Date01/05/2009
Contractor Safety Review Date01/05/2009
Contractor Safety Eval. Date02/20/2009
Confidential Business InformationNo

Prevention Program 3 Chemicals facility_Prevention_Program_3_Chemicals help link help link (Facility #1 : AES Hawaii, Inc., RMP submission #1 : 2009-06-15, process #1 : SNCR Ammonia System, process NAICS code #1 : 221112, prev. program 3 #1, prev. program 3 chemical: all)
Process Chemical Record ID
1000009522

Prevention Program 3 Text facility_Prevention_Program_3_Text help link help link  
Prevention Program Description


Emergency Response Plan Info facility_Emergency_Response_Plan_Info help link help link  
Facility In Community PlanYes
Facility Own Response PlanYes
Specific Facility Response PlanYes
Inform. Procedures in Response PlanYes
Emergency Care in Response PlanYes
Plan Review Date11/04/2008
Response Training Date06/12/2009
Local Response AgencyCLEAN
Local Response Agency Phone8086743388
Subject To - OSHA EAPYes
Subject To - OSHA HAZWOPERYes
Subject To - CWAYes
Subject To - RCRAYes
Subject To - OPAYes
Subject To - State EPCRAYes


Search Criteria Used
RMP Facility ID100000108787

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